Polymer in the melted form from polycondensation section is cooled in polymer cooler, filtered and after pressure boosting it is distributed to the spinning manifolds and then to the spinning positions. The polyester melt from spinning position is extruded through spinnerets by variable speed driven spinning pumps. The extruded filaments are cooled by precisely controlled conditioned and filtered air in quench chamber. The filaments are then passed through the finish application system. The filaments are taken on take up winders and finally wound on bobbins. The yarn produced is extremely fine and the unit of fineness is denier. The spinnerets and spinning manifold are jacketed and heated with dowtherm vapour.
Technology
- Yarns are produced by a continuous polymerisation process.
- Strict quality control of denier orientation and spread, along with computer-controlled draw force testing, ensures maximum consistency of yarn performance during and after texturising.
- All critical yarn proprietary such as draw force, tenacity, elongation, uster and shrinkage are closely monitored and controlled.
- A special proprietary spin finish protects the colour and lubricity of the yarn over long periods of storage.
- Controlled interlace in filaments as well as the special finish enable the yarns to be texturised at speeds of 750 mpm and above
PRODUCT RANGE - PARTIALLY ORIENTED YARN (POY) |
Semi Dull Yarns with Round Cross-Section |
Denier |
Filaments |
80 |
34 |
100 |
34 |
115 |
34 |
110 |
68 |
110 |
100 |
126 |
34 |
126 |
48 |
130 |
34 |
130 |
48 |
141 |
34 |
141 |
48 |
141 |
68 |
145 |
34 |
145 |
48 |
150 |
34 |
235 |
34 |
235 |
48 |
245 |
68 |
265 |
34 |
265 |
48 |
265 |
100 |
265 |
150 |
235 |
100 |
235 |
150 |
350 |
34 |
470 |
68 |
530 |
68 |
All yarns are interlaced for high speed processing |
PHYSICAL PROPERTIES |
Product |
115/34 |
235/34
126/34
|
Denier |
Avg. 2% |
Avg. 2% |
Tenacity (gpd) |
Min. 2.5 |
Min. 2.5 |
Elongation % |
Avg. 5.0 |
Avg. 5.0 |
Finish % |
0.05 |
0.05 |
Uster % |
Max. 1.2 |
Max. 1.2 |
PACKING |
Carton Size (L x W x H) MM
|
900X450X340 |
4 Bobbins / Carton
16 Kg per Bobbin |
840X430X440 |
4 Bobbins per Carton
20 Kg / Bobbin
|
POY is packed in sea worthy cartons, taped with BOPP tapes and strapped using Polypropylene strips.
Special Jumbo Packing on request.
Cartons are palletized product wise and dispatched.
|
LABEL ON CARTON |
INDO RAMA SYNTHETICS (I) LTD.
A 31, MIDC BUTIBORI, NAGPUR 441108
PARTIALLY ORIENTED YARN (POY)
DENIER
UNITS
GRADE
MERGE NO. OF UNITS
SHADE
GROSS WT (Kgs)
TARE WT (Kgs)
NET WT (Kgs)
(When packed)
|
TRUCK / CONTAINER LOADS |
16 KG BOBBIN |
1X20 |
1X40 |
LOCAL TRUCK |
No. of Cartons |
208 |
416 |
130 |
Gross Wt. ( Tonnes) |
13.7 |
27.5 |
8.7 |
Net Wt. (Tonnes) |
12.5 |
25.0 |
7.8 |
|